Downloads > Manipulator Technical Manuals > 9196

ORION 7P/7PE Position-Controlled Manipulator System, P/N 199-0229 & 0230
Table of Contents
Doc. No. 011-9196

Specifications

Download PDF (948kb)

   1 General Description
   2 Manipulator Arm Specifications
      2.1 Jaw Options
   3 Subsea Controller Specifications
   4 Master Controller Specifications
   5 Manipulator Arm Functions
   6 Hyrdaulic Specifications
      6.1 Approved Fluids
      6.2 Requirements
   7 Electrical & Telemetry Requirements
   8 Enviornmental Specifications
   9 Ranges of Motion
      9.1 Dimensions
   10 Telemetry
   11 Electrical
      11.1 Systems 199-0229, 199-0230
      11.2 Dual Arm Systems 199-0232, 199-0233, 199-0250
      11.3 Systems 199-0251, 199-0252, 199-0309
      11.4 System 199-0254
   12 Password Information
   13 Custom Features

Installation

Download PDF (1.4mb)

   1 User-Supplied Equipment
   2 Installation Overviews
3 Slave Arm Configuration Options
      3.1 Forearm Roll Index
      3.2 Jaw
   4 Installing the Slave Arm
   5 Installing the Slave Controller
      5.1 Hydraulic Power Connections
   6 Installing the Compensator
   7 Power & Telemetry Connections
      7.1 Deck-Test Connections
      7.2 Remote Operation Connections
   8 Installing the Master Controller
      8.1 For Deck-Testing
      8.2 For Remote Operation
   9 Installing the Junction Box
      9.1 For Deck-Testing
      9.2 For Remote Operation
   10 Slave Controller Connections
      10.1 For Deck-Testing
      10.2 For Remote Operation
      10.3 Telemetry Configuration
   11 Completing the Installation
      11.1 First Time Installations
      11.2 Repeat Installations
   12 Charging & Bleeding the Compensation Circuit
   13 First Startup Tutorial
      13.1 Using the Master Controller
      13.2 Master Arm
      13.3 First Startup
      13.4 Startup Process
      13.5 DEPLOY Menu
      13.6 MAIN Menu
   14 Operation
      14.1 OPERATE Menu
      14.2 Operating the Slave Arm
   15 SET LIMITS & SET STOW Menus
      15.1 Entering the Password
      15.2 Setting Slave Arm Movement Limits
      15.3 Setting the Stow & Deploy Sequence
      15.4 Testing the Movement Limits & Stow Sequence
   16 Submersible System Options
   17 System Shutdown
   18 Moving Ahead

- RETURN TO TOP -

Operation

Download PDF (464kb)

   1 System Overview
      1.1 The Control System
      1.2 The Control Process
      1.3 Menu Overview
      1.4 Factors Affecting Slave Arm Performance
      1.5 Avoiding Slave Arm Damage
   2 Operation
      2.1 Pre-Start Checks
      2.2 Startup Sequence
      2.3 DEPLOY Menu
      2.4 Using the MAIN Menu
      2.5 Operation & Shutdown of the Slave Arm
      2.6 System Shut Down
   3 Performance Options
      3.1 OPTIONS Menu
      3.2 SETUP Menu
   4 System Fault & Error Diagnosis
      4.1 Diagnosing Problems
   5 Adjusting the LCD Screen Viewing Angle

Troubleshooting

Download PDF (664kb)

   1 Diagnostic Help
   2 Troubleshooting Tables
      2.1 Screen-Displayed Symptoms
      2.2 Master Arm Symptoms
      2.3 Slave Arm Behavior Defined
      2.4 Entire Slave Arm Symptoms
      2.5 Slave Arm Joint Symptoms
   3 System Fault & Error Diagnosis
      3.1 Control System Orientation
      3.2 Using the DIAGNOSTICS Menus
      3.3 Diagnosing Problems
      3.4 Enabling & Disabling System Error Checking
   4 Electrical Component Diagnosis
      4.1 Fuses
      4.2 Wireway Short & Open Circuits
      4.3 Diagnosing Servo Valve Failures
      4.4 Diagnosing Solenoid Valve Failure
      4.5 Diagnosing Potentiometer Failure
      4.6 Master Controller Processor Board Status LEDs
      4.7 Master Controller Voltage Test Points
      4.8 Slave Controller PC Board Diagnosis
      4.9 Customer Service Assistance

- RETURN TO TOP -

Maintenance & Service

Download PDF (9.8mb)

   1 Safety Alerts
   2 Standard Service Practices & Procedures
   3 Maintenance
      3.1 Daily Maintenance & Inspections
      3.2 Periodic Maintenance
      3.3 Hydraulic System Maintenance
   4 Junction Box Service
      4.1 Fuse Replacement
   5 Master Controller Service
      5.1 Master Processor Board Features and Functions
      5.2 Accessing Internal Components
      5.3 Adjusting the LCD Screen Viewing Angle
      5.4 Master Controller Software Selection
   6 Slave Controller Service
      6.1 Fuses
      6.2 Internal Access
      6.3 Replacing the Solenoid Filter
      6.4 Replacing an Actuator Controller Board
      6.5 Accessing the Servo Valves, Jaw Bypass Valve, & Filter
      6.6 Replacing a Servo Valve
      6.7 Removing the Jaw Bypass Valve
   7 System Adjustments
      7.1 Changing the System Telemetry Protocol
      7.2 Setting Servo Valve Voltage Offsets
   8 Shortening the Hydraulic Hoses
   9 Service Instructions
      9.1 Using the Service Instructions
      9.2 Start-up Following Service
      10.1 Service Instructions List

Drawings & Part Lists

Download PDF (7.1mb)

   1 Organization
   2 Index
      2.1 Spares Kit
      2.2 Spares Kit under Standard Parts List
      2.3 Manipulator Systems
      2.4 Master Controller
      2.5 Junction Box
      2.6 Slave Controller
      2.7 Slave Arms
      2.8 Jaws
      2.9 Compensator
      2.10 1:1 Mounting/Clearance Templates

- RETURN TO TOP -

© Copyright 1985-2010 Schilling Robotics, LLC. All Rights Reserved.